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OUR TECHNOLOGY

ALITA Smart BioFactory™

Prestige Biologics’ Proprietary

Biomanufacturing Technology with Unmatched Flexibility & Technology

Inter-Suite Flexibility and Fast Change-over
Fast Change-over to Diverse USP-DSP Combinations : type1(USP1- USP1 > DSP1 > DSP2 > DSP3), type2(USP1 -USP2 > DSP2 > DSP3), type3(USP3 - USP3 > DSP3) Expand
Combined Advantages of Stainless Steel & Single-Use Based
Corecomponents: easily replaceable
It can be moved from side to side.
“Core” components:
easily replaceable table guide to the “Core” components: easily replaceable
Upstream Downstream
Single-Use bioreactor
  • Column Chromatography (CC) skid
  • Tangential Flow Filtration (TFF) skid
Body components: installed near “Core” components to maximize efficiency of transition to the next process
It can be moved from side to side.
“Body” components: installed near “Core” components to maximize efficiency of transition to the next process table guide to the “Body” components: installed near “Core” components to maximize efficiency of transition to the next process
Upstream & Downstream
  • Stainless Steel tank / Stainless Steel piping
  • CIP(Clean In Place) / SIP(Sterilisation In Place) unit
Upstream Patent Technology
Media Preparation Tank > Media Hold Tank + Stainless Steel(SS) tank > Tubing on Single-Use bag > Single-Use(SU) Bioreactor Expand
  • 1
    In-Situ Automatic Filter

    including wetting, SIP,
    integrity tester

  • 2
    Aseptic Connection

    between SS & SU tube

Downstream Patent Technology

Component based buffer preparation with Programmable Logic Controller (PLC)

It can be moved from side to side.
Downstream Patent Technology table guide to the Downstream Patent Technology
Buffer Recipe Component
a b c
A a + b + c 200 15 30
B b - 250 -
C b + c - 150 90
D a 300 - -
E c - - 700
F a + c 270 - 45
vs. “Recipe based”
  • Reduced Processing Time & Allocated Labor
  • Minimized Use of Buffer Preparation Tank
    • Reduced CIP Costs
Digitally Enabled Lab & IoT Controlled System
  • Real-time trend analysis with the data from factory to Digitally Enabled Lab
Best Solution for Your Manufacturing Needs
Highlights
  • Process Flexibility
    • Adaptable to customer complicated process
    • Diverse combination of USP-DSP
  • High Productivity
    • Maximized equipment utilization rate
    • Reduced change-over & processing time
  • Economic Production
    • Reduced consumables cost compared to conventional Single-Use based production facility
    • Reduced operation cost compared to Stainless Steel based production facility
    • Reduced labor cost benefiting from digital AI based automation system